Author Topic: Problem with worn hex screws...advice needed!!  (Read 956 times)

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Offline martyp

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Problem with worn hex screws...advice needed!!
« on: October 11, 2008, 05:35:15 PM »
Hi guys, advice needed on this problem...basically i need to change a few bits and pieces on my Xray touring chassis, but i cannot remove some of the 3mm hex screws as the hex on the heads has worn away so the hex wrench just keeps spinning in the head without getting any grip and removing the screw...how can i get around this and remove the screws??? All advice apreciated!!

Offline Glypo

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Re: Problem with worn hex screws...advice needed!!
« Reply #1 on: October 11, 2008, 06:03:27 PM »
Firstly check out the hex driver. More often it is a worn tool that damages heads rather than the screws being worn themselves. (A reason to always use good tools)

As for options, they are limited. Try a new tool or allen key is always a good start. Secondly, one of my favourite tricks is using imperial tools. I've pinch a handful of my dads imperial allen keys, and you can often find ones what are ever so slightly larger than the proper metric tool, jam it into the head and then unscrew it. The next option is creating a flat section across the head of the screw and then using a flat head screwdriver to undo it. If the head is exposed (like a cap or button head) a saw will do this. If it's countersunk it's a little more difficult (though totally possible) and usually requires something like a dremel with a small circular plate saw or any other tool that can get into the screw.

The last option, and really last resort is drilling the screws out. Usually a small diameter drill piece will do the trick, and a left hand tap will help in removing them.

Good luck!


Offline Laughing Potato

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Re: Problem with worn hex screws...advice needed!!
« Reply #2 on: October 11, 2008, 10:09:24 PM »
You can buy screw removal bits for a drill. If you take this route its worth purchasing good quality bits as the cheap versions are RUBBISH. These bits have helped me loads over the years.
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Offline Pug205

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Re: Problem with worn hex screws...advice needed!!
« Reply #3 on: October 12, 2008, 02:29:40 PM »
a nail or centre punch works well also, tap the side or lip of the screw using a hammer.

works well on countersunk screws.

heat will help to soften the thread lock.

 


Offline martyp

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Re: Problem with worn hex screws...advice needed!!
« Reply #4 on: October 17, 2008, 01:06:07 AM »
Thanks Glypo, i just bought some diamond Dremel cutting discs and it worked fine!!